Material Options: 304 or 316L Stainless Steel
To ensure durability and prevent corrosion, CSTR reactors are constructed from stainless steel, providing reliable performance even in harsh environments. Two material options are available:
304 Stainless Steel
This is the most popular and cost-effective option, offering excellent corrosion resistance for most applications.
316L Stainless Steel
More resistant to chloride and acidic environments, 316L stainless steel is ideal for tougher conditions, such as those found in pharmaceutical and chemical industries.
Both material options are durable, easy to maintain, and capable of handling adverse working environments.
Agitator Solutions
Our CSTR reactors come with various agitator configurations to meet different process requirements. Available options include:
Anchor Agitator
Effective for mixing high-viscosity fluids, though it may take longer to complete the process.
Turbine Agitator
Ideal for low-viscosity liquids, offering quick and effective mixing.
Helical Ribbon Agitator
Suited for sensitive or fragile materials, providing gentle and consistent mixing.
These agitators are designed to optimize the mixing process by adjusting to the properties of the reactants, ensuring efficient reactions.
Three-Layer Construction
The CSTR reactor features a robust three-layer construction:
Inner Layer
This is the primary contact area for reactants and is responsible for carrying out the reaction. It is made from high-quality 304 or 316L stainless steel.
Middle Insulating Layer
Serves as thermal insulation, retaining heat and reducing heat loss to the surroundings.
Outer Jacket Layer
Controls the heating and cooling processes, using an external jacket or other thermal management systems to maintain the desired temperature.
Heating Options: Electrical or Steam Heating
The CSTR reactor offers two heating options, depending on the energy and operational requirements:
Electrical Heating
This option is ideal for small-scale operations where precise temperature control is required. Electrical heating elements are embedded in the jacket for uniform temperature distribution.
Steam Heating
Best suited for large-scale industrial operations, steam heating provides efficient and rapid heat transfer, making it suitable for high-temperature processes.
Both heating options ensure that process temperatures are maintained with minimal risk of interruption.
Power and Voltage Range
The CSTR reactor can be tailored to meet specific power and voltage requirements:
Power
Available in a range of 1.5 kW to 55 kW, allowing the reactor to handle varying batch sizes and mixing intensities.
Voltage
The reactor can operate on a wide voltage range of 110V to 600V, making it suitable for industrial applications around the world.
This flexibility ensures the CSTR reactor can be easily integrated into existing infrastructure, regardless of location.
Applications of CSTR Reactors
CSTR reactors are widely used across various industries, including:
Pharmaceuticals
Ideal for continuous drug synthesis and fermentation processes, ensuring high product quality and process efficiency.
Chemical Manufacturing
Used in the production of fine chemicals, polymers, and biofuels, where continuous and efficient mixing is essential.
Food Processing
Commonly used for the continuous mixing and cooking of food products, particularly in processes that involve thickening and gelation of starch.
Wastewater Treatment
Applied in biological treatment processes for the degradation of organic matter and pollutant removal from water.
Frequently Asked Questions (FAQ)
1. What is the maximum temperature that can be used in a CSTR?
The maximum operating temperature depends on the material. 304 stainless steel can handle up to 870°C, while 316L stainless steel can withstand temperatures up to 925°C.
2. How do I choose the right agitator?
The choice of agitator depends on the viscosity of the materials being processed. Anchor agitators are recommended for high-viscosity liquids, while turbine agitators are better suited for low-viscosity fluids. Our team can help you make the best selection based on your specific process requirements.
3. Can the heating type be changed?
Yes, our CSTR reactors offer both electrical and steam heating options. The choice will depend on your process needs, and additional features like insulation, connectors, and cooling systems can be customized as well.
4. Are the reactors safe for use in other regions?
Yes, our CSTR units comply with international certifications such as ASME and CE. We can provide reactors that meet the specific requirements of your region.
Contact Us for Tailor-Made CSTR Solutions
We understand that industrial processes vary across different industries, which is why we offer custom-built CSTR reactors. Whether you need specific heating options, customized dimensions, or tailored process connectors, we can help you design the ideal solution for your operation.
Contact us today to learn more about our product range and receive a competitive quote. Let us help you streamline your manufacturing process with an efficient, robust, and cost-effective CSTR solution!